Advanced Manufacturing & Process Engineer | Manufacturing Engineering

Number of employees

850

South Burlington, VT, USA

Posted on: 2026-01-13

Category: transportation

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Employment type:

Full time

Experience required:

Intermediate

Salary

Salary not provided

About the company:

BETA Technologies is creating an electric transportation ecosystem that’s safe, reliable and sustainable. A relentlessly focused team is building an extensive charging infrastructure and ALIA, the world’s most technologically advanced electric vertical aircraft (EVA).

BETA’s platform and products are strikingly simple. Prioritization of safety and a pragmatic approach to certification drive elegant redundancy, appropriate diversity of implementation and simplicity of control. ALIA’s fixed-pitch propellers and centrally located batteries make it an inherently stable aircraft that is safe to fly and easy to maneuver.

At BETA Technologies, we apply our intellectual curiosity, passion for aviation, and commitment to sustainability toward a shared mission of revolutionizing electric aviation. Regardless of the position one holds, each team member brings their talent and desire to positively impact the environment and lives of others in a refreshing, vibrant, and inclusive culture.

Working closely with design and tooling teams, you will provide critical manufacturability feedback during design reviews and lead efforts in automation integration and rapid prototyping. As a mentor and collaborator, you will help elevate the capabilities of our manufacturing team and support the growth of Beta Technologies.
Join Beta Technologies as an Advanced Manufacturing and Process Engineer and play a pivotal role in enhancing our manufacturing capabilities while bringing breakthrough aerospace technologies to life.

Build electric airplanes with us!

We encourage all driven candidates to apply, even if they do not meet every listed qualification.

We are an equal opportunity employer. Employment decisions are based on merit, competence and qualifications and will not be influenced in any manner on race, color, religion, age, sex, sexual orientation, gender identity, national origin, ancestry, citizenship, disability, veteran or military status, genetic information, pregnancy, or any other protected characteristic under federal, state, or local law. BETA complies with all applicable federal, state and local non-discrimination laws and does not tolerate discrimination of any kind in our workplace.

Employment offers are contingent upon the successful completion of a background check. BETA Technologies participates in E-Verify.

How you will contribute to revolutionizing electric aviation:

  • Function as R&D process development lead, supporting rapid prototyping, proof of concept, and pilot manufacturing runs to accelerate innovation.
  • Apply Design For Manufacture (DFM) principles to redesign parts and assemblies for improved manufacturability and cost efficiency.
  • Assess product readiness for manufacturing and establish early plans for transition to production
  • Reengineer manufacturing processes, tooling, and equipment to increase production capacity and quality.
  • Collaborate cross-functionally with design, tooling, and engineering teams to provide process and manufacturability feedback during product development.
  • Integrate automation and advanced manufacturing technologies to optimize throughput and operational efficiency.
  • Develop and maintain manufacturing process documentation including BOMs, process flows, and work instructions.
  • Lead root cause investigations and implement corrective actions to improve yield and reduce defects.
  • Mentor and guide manufacturing engineers, fostering technical growth and continuous improvement.
  • Coordinate with suppliers and contract manufacturers to ensure timely delivery and quality compliance.
  • Support the scaling of innovative aerospace manufacturing processes across multi-site operations.
  • Minimum Qualifications:

  • 10+ years of experience in engineering and manufacturing roles in aerospace, automotive, or advanced manufacturing
  • Strong expertise in Design For Manufacture (DFM) and concurrent engineering principles for complex parts and assemblies.
  • Proven experience redesigning engineered components and processes to improve manufacturability and production scalability.
  • Experience working cross-functionally with design and tooling teams to provide manufacturability and process feedback during design and development reviews.
  • Hands-on knowledge of advanced manufacturing methods, including CNC machining, additive manufacturing (3D printing), molding, casting, welding (MIG, TIG, laser), laser cutting, and water jet cutting.
  • Skilled at reengineering manufacturing processes, tooling, and equipment, with an emphasis on automation integration to increase manufacturing capacity.
  • Proficiency in 3D CAD tools such as Catia, SolidWorks, or equivalent design and prototyping support.
  • Familiarity with CAM software and digital collaboration platforms.
  • Ability to manage production documentation, work with suppliers and contract manufacturers, and ensure quality standards.
  • Leadership and mentoring ability to support and develop manufacturing engineers within the team and across the organization.
  • Excellent collaboration skills, capable of working effectively with multidisciplinary teams.
  • Above and Beyond Qualifications:

  • Experience in aerospace or advanced technology manufacturing sectors.
  • Strong understanding of materials science, mechanical systems, and precision manufacturing processes.
  • Background in rapid prototyping, proof of concept development, and scaling novel technologies.
  • Familiarity with automation systems, robotics, and manufacturing process controls.
  • Experience supporting multi-site and international manufacturing operations.
  • Physical Demands and Work Environment:

  • Ability to work in and around shop environments using appropriate PPE
  • Ability to be on your feet for extended periods and occasionally lift up to 50 lbs.
  • Office work with computer usage for project planning, reporting, and communication
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