Lead Mechanical Design Engineer - Power Flow Structures

About the role

Pacific Fusion is seeking an exceptional Power Flow Structures Engineering Lead to spearhead the design, development, and deployment of large, multi-material structural systems. These structures are essential in delivery of high energy electrical pulses, in vacuum for fusion experiments. In this pivotal role, you will lead a specialized team in developing mechanical solutions capable of operating in the extreme environments of fusion energy systems. Your efforts will directly contribute to achieving net facility gain in fusion energy and shaping the infrastructure for future facilities. This role demands a high level of technical expertise, innovative thinking, and leadership skills to drive success in one of the most challenging areas of engineering.

Responsibilities

• Lead and mentor a team of engineers, fostering collaboration and driving progress toward critical design milestones.

• Develop advanced pulsed power structural systems to support fusion research, ensuring accurate power delivery in extreme environments.

• Design, prototype, and test systems capable of enduring the demanding conditions of fusion chambers.

• Collaborate closely with multidisciplinary teams, including physicists, researchers, and engineers, to define and refine system requirements.

• Oversee the integration of large scale, vacuum compatible systems into complex fusion systems, ensuring seamless functionality.

• Participate in risk assessments, troubleshooting, and iterative design improvements to enhance system reliability.

• Create and maintain detailed design documentation and specifications, ensuring alignment with project goals and timelines.

Qualifications

• Bachelor’s or Master’s Degree in Mechanical Engineering, Aerospace Engineering or a related field.

• Proven experience leading teams in a fast-paced engineering or technical environment, with a focus on fostering collaboration and achieving results.

• Extensive experience in the design, testing, and development of large, complex, high precision structures adhering to challenging positional and loading requirements.

• Demonstrated expertise in mechanical design with a focus on practical, cost-effective solutions.

• Proficiency in CAD software such as Creo or NX CAD, with a solid understanding of design for manufacturability (DFM).

• Hands-on experience in rapid prototyping, testing, and problem-solving in a laboratory or field setting.

• Excellent communication skills, both written and verbal, with the ability to convey complex concepts to diverse audiences.

Desired

• Extensive experience working with thermoplastic polymers and ceramic composites